Lifetime Breakthrough Promises Low-Cost, Efficient OLEDs

April 11 2016

With just a tiny tweak, researchers at Kyushu University, Fukuoka, Japan, greatly increased the device lifetime of organic light-emitting diodes (OLEDs) that use a recently developed class of molecules to convert electricity into light, with the potential for increased efficiency at a lower cost in future displays and lighting. 

The easily implemented modifications can also potentially increase the lifetime of OLEDs currently used in smartphone displays and large-screen televisions. 

Typical OLEDs consist of multiple layers of organic films with various functions. At the core of an OLED is an organic molecule that emits light when a negatively charged electron and a positively charged hole, which can be thought of as a missing electron, meet on the molecule. 

Until recently, the light-emitting molecules were either fluorescent materials, which can be low cost but can only use about 25% of electrical charges, or phosphorescent materials, which can harvest 100% of charges but include an expensive metal, such as platinum or iridium. 

Thermally activated delayed fluorescence 

Researchers at Kyushu University’s Center for Organic Photonic and Electronics Research (OPERA) changed this in 2012 with the demonstration of efficient emitters based on a process called thermally activated delayed fluorescence (TADF). 

Through clever molecular design, these TADF materials can convert nearly all of the electrical charges to light without the expensive metal used in phosphorescent materials, making both high efficiency and low cost possible. However, OLEDs under constant operation degrade and become dimmer over time regardless of the emitting material. 

Devices that degrade slowly are key for practical applications, and concerns remained that the lifetime of early TADF devices was still on the short side. But with the leap in lifetime reported in the paper “Operational stability enhancement in organic light-emitting diodes with ultrathin Liq interlayers,” published in Scientific Reports, many of those concerns can now be put to rest. “While our initial TADF devices lost 5% of their brightness after only 85 hours,” says postdoctoral researcher Daniel Tsang, lead author on the study, “we have now extended that more than eight times just by making a simple modification to the device structure.” The newly developed modification was to put two extremely thin (1–3 nm) layers of the lithium-containing molecule Liq on each side of the hole-blocking layer, which brings electrons to the TADF material, the green emitter 4CzIPN in this case, while preventing holes from exiting the device before contributing to emission. 

Even longer lifetimes in real-life applications 

The devices will last even longer in practical applications because the tests are performed at extreme brightnesses to accelerate the degradation. Applying additional optimizations that have been previously reported, the 5% drop was further delayed to longer than 1300 hours, over 16 times that of the initial devices. “What we are finding is that the TADF materials themselves can be very stable, making them really promising for future displays and lighting,” says Professor Chihaya Adachi, Director of OPERA. 

The benefits of the Liq layers are not limited to TADF-based OLEDs as the researchers also found an improvement using a similar device structure with a phosphorescent emitter. Though still trying to completely unravel the degradation mechanism, the researchers found that devices with the Liq layers contain a much lower number of traps, a type of defect that can capture and hold a charge, preventing it from moving freely in the device. These defects were observed by measuring tiny electrical currents created when charges that were frozen in the traps at extremely cold temperatures escape by receiving a jolt of thermal energy as the device is heated, a process called thermally stimulated current. Having charges stuck in these traps may increase the chance for interactions with other charges and electrical excitations that can destroy the molecules and lead to degradation. 

One of the next major challenges for TADF is stable and efficient blue emitting materials, which are necessary for full color displays and are also still difficult using phosphorescence. “With the continued development of new materials and device structures,” says Adachi, “we think that TADF has the potential to solve the challenge of efficient and stable blue emission.”